| Customization: | Available |
|---|---|
| Material: | Organic Silicone |
| Application: | Household, Medical, Industrial, Agricultural |
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Package Material
plastic or Aluminum film
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Package Size
300mL and 590mL
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Dachuang Kehua Potting Compound is a high-performance material with an extended application period, making it ideal for large-scale automated production lines. It exhibits excellent adhesion to various substrates and, once cured, delivers waterproofing, resistance to extreme temperatures, weather durability, and thermal conductivity.
We provide customized potting compound solutions for a wide range of applications, including:
New Energy
Military & Defense
Medical
Aerospace
Marine
Electronics
Automotive
Home Appliances
Instrumentation
Power Supplies
High-Speed Rail
Superior electrical insulation & chemical stability
Weatherproof, waterproof, moisture-proof, and shock-resistant
Non-corrosive, non-toxic, and odorless
Easy to pour, deep-curing capability
Low shrinkage, simple operation
Long-term usability in -65°C to 250°C environments
This versatile potting compound ensures reliable protection and performance across demanding industrial applications.
Dachuang Kehua Potting Adhesive - Advanced Protection for Mission-Critical Electronics
Dachuang Kehua's high-performance potting adhesive ensures ultimate protection for sensitive electronics, combining superior insulation, extreme durability, and long-lasting resilience in demanding environments.
Superior Electrical Insulation - Prevents short circuits and shields components from moisture, dust, and contaminants.
Extreme Temperature Resistance - Stable from -50°C to 200°C, ensuring reliability in harsh conditions.
Engineered Flexibility - Absorbs vibrations, thermal expansion, and mechanical stress for automotive, industrial, and high-impact applications.
Universal Adhesion - Strong bonding to metals, plastics, and ceramics without compromising performance.
Eco-Safe & Compliant - Non-toxic, halogen-free, and RoHS-compliant-ideal for medical, renewable energy, and consumer electronics.
Fast & Efficient Curing - Optimized for production efficiency with predictable curing times to minimize downtime.
Chemical & Aging Resistance - Withstands oils, solvents, and corrosive agents for long-term protection.
Automotive Electronics - Protects battery systems, sensors, and control modules
Energy Storage & Renewables - Ensures durability in solar inverters and battery packs
5G & Telecom Infrastructure - Safeguards sensitive RF and power components
Industrial & Medical Devices - Reliable encapsulation for high-stakes applications
Cutting-Edge Material Science - Advanced formulations for unmatched protection
Rigorous Quality Standards - Consistent performance in critical applications
Custom Solutions Available - Tailored viscosity, curing speed, and material properties
Secure Your Electronics with Industry-Leading Potting Solutions - Contact Dachuang Kehua Today!
3. parameters| Serial number | Testing item | Implementation Standards | Unit | Brand | ||
| DC2220 | DC2240 | DC2260 | ||||
| 1 | Viscosity A | GB/T2794-2013 | mpa-s | 5100±500 | 5100±500 | 5100±500 |
| 2 | Viscosity B | GB/T2794-2013 | mpa-s | 4900±500 | 4900±500 | 4900±500 |
| 3 | Specific Gravity | GB/13477.2-2002 | / | 0.2 | 0.4 | 0.6 |
| 4 | Operable time | GB/T13477.5-2002 | min | 5 | 20 | 20 |
| 5 | Tensile strength | GB/T528-2009 | Mpa | >0.25 | >0.35 | >0.5 |
| 6 | Elongation | GB/T528-2009 | % | >65 | >90 | >110 |
| 7 | Volume resistance | ASTM D257 | Q-cm | >1014 | >1014 | >1014 |
| 8 | Voltage resistance | ASTM D149 | kV/mm | >18 | >18 | >18 |
| 9 | Flame retardancy | UL-94 | / | V-0 | V-0 | V-0 |
| 10 | Thermal conductivity (W/m-k) | ASTM D5470 | / | 0.05 | 0.07 | 0.09 |
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Thermally Conductive Potting Adhesives |
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Serial number |
Testing items |
Implementation Standards |
Unit |
Brand |
||
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DC2108 |
DC2110 |
DC2115 |
||||
|
1 |
Viscosity A |
GB/T 2794-2013 |
mpa-s |
5100±500 |
9000±500 |
20500±500 |
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2 |
Viscosity B |
GB/T 2794-2013 |
mpa-s |
4900±500 |
8900±500 |
20000±500 |
|
3 |
Specific Gravity |
GB/13477.2-2002 |
/ |
1.7 |
1.9 |
2.1 |
|
4 |
Surface drying time |
GB/T13477.5-2002 |
min 25°C |
60 |
60 |
60 |
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5 |
Curing time |
GB/T13477.5-2002 |
h 25°C |
24 |
24 |
24 |
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6 |
Volume resistance |
ASTM D257 |
Qcm |
>1014 |
>1014 |
>1014 |
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7 |
Voltage resistance |
ASTM D149 |
kV/mm |
>18 |
>18 |
>18 |
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8 |
Flame retardancy |
UL-94 |
/ |
V-0 |
V-0 |
V-0 |
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9 |
Thermal conductivity (W/m-k) |
ASTM D5470 |
/ |
0.8 |
1 |
1.5 |
Dachuang Kehua's advanced production workflow ensures superior quality and performance in every batch of potting adhesive.
Base Components: High-purity silicone resins, curing agents, and performance-enhancing additives (flame retardants, stabilizers, pigments)
Precision Formulation: Materials are weighed and mixed in exact ratios to achieve target properties:
Optimal viscosity
Temperature resistance (-50°C to 250°C)
Electrical insulation
Uniform Blending: High-shear mixing under controlled temperature/pressure
Additive Integration: Custom pigments, thickeners, or specialty fillers added as required
Bubble Elimination: Vacuum processing ensures defect-free consistency
Vacuum Chamber Treatment: Removes 99%+ of trapped air to prevent:
Electrical voids
Thermal hotspots
Mechanical weaknesses
| Method | Application | Advantage |
|---|---|---|
| Molding | Complex shapes (sensors, automotive parts) | Perfect dimensional accuracy |
| Automated Dispensing | High-volume electronics | Millimeter-level precision |
Room Temperature Cure: 24-72 hour process for stress-free hardening
Heat Accelerated Cure: 60-150°C oven curing (30min-4hr) for rapid turnaround
Dual-Cure Systems: UV-initiated + thermal completion for hybrid applications
Performance Enhancement: Secondary heat treatment improves:
30% greater tensile strength
Enhanced chemical resistance
Superior thermal stability
Electrical Testing: 100% dielectric strength verification
Thermal Analysis: DSC/TGA for temperature resistance validation
Mechanical Tests: ASTM D412/D624 compliance checks
Oxygen-Moisture Barrier Bags with desiccant
Precision Dispensing Options:
• Cartridges (50ml-300ml)
• Bulk pails (5kg-20kg)
• Custom pre-mixed dual-component kits
Climate-controlled storage (15-25°C)
Global shipping with real-time temperature monitoring
Why Our Process Matters:
Zero Defect Policy: 100% batch traceability
IATF16949/ISO9001 Certified production
Custom Engineering Support from R&D to delivery
This controlled manufacturing process ensures our potting adhesives deliver:
• 10+ year service life in harsh environments
• UL94 V-0 flame resistance
• IP68 waterproof protection
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Silicone base quality | Viscosity, purity, batch uniformity | Material CoA, viscosity meter |
| Foaming agent quality | Activation temperature, decomposition profile | DSC/TGA analysis |
| Additives | Functionality (curing agent, color, antistatic, etc.) | Visual, functional check, TDS review |
| Storage conditions | Proper labeling, shelf life, contamination-free | Warehouse audit |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Mixing uniformity | Homogeneity of compound | Visual check, small test mold |
| Degassing efficiency | Air bubble removal | Vacuum check, visual bubble count |
| Batch consistency | Color, viscosity, reactivity | Rheometer, rotational viscometer |
| Temperature control | Maintain ideal mix temp (esp. for LSR) | Digital thermometer |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Mold temperature | Consistent curing/foaming activation | Thermocouples, infrared sensors |
| Foaming uniformity | Consistent bubble size & distribution | Cross-section inspection |
| Cell structure | Closed-cell or open-cell confirmation | Microscopic or dye-penetration test |
| Curing completeness | Ensure full vulcanization | Solvent rub test, tensile strength check |
| Dimensional accuracy | Part dimensions, thickness uniformity | Vernier calipers, laser profile gauge |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Hardness | Shore A (typ. 16-20 for foamed silicone) | Shore A durometer (ASTM D2240) |
| Density | Confirm correct foaming level | Gravimetric method (ASTM D792) |
| Tensile strength | Tear resistance and stretch durability | Universal testing machine (ASTM D412) |
| Elongation | % elongation at break | Tensile test (ASTM D412) |
| Compression set | Permanent deformation after compression | ASTM D395 |
| Recovery rate | Bounce-back rate after deformation | Compression recovery test |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| UV resistance | Surface discoloration or degradation | UV chamber exposure (ASTM G154) |
| Water absorption | Measure weight increase after submersion | ASTM D570 |
| Chemical resistance | Resistance to oils, solvents, acids | Soak test in target chemical environment |
| Flame resistance | Self-extinguishing or not | UL94 or ASTM D635 (if applicable) |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Surface texture | Grid or smooth pattern quality | Visual / tactile inspection |
| Defects | Cracks, pinholes, inclusions | Visual inspection under light |
| Color uniformity | Consistent coloring across batch | Visual + colorimeter (optional) |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Traceability | Batch number, production date, operator log | Labeling + system records |
| Label accuracy | Specs, warning, certification labels | Checklist-based inspection |
| Packaging integrity | Damage, contamination, sealing | Drop test, vibration test (if needed) |
| Certifications | RoHS, REACH, FDA, etc. compliance | Third-party testing reports / CoC |
SPC (Statistical Process Control) charts
FMEA (Failure Mode and Effects Analysis)
Control Plans
First Article Inspection (FAI)
Process Capability Index (Cp, Cpk) monitoring
Internal Audits & ISO 9001/ISO 13485 compliance
Dachuang Kehua Potting Adhesive - Advanced Solutions for Modern Construction & Engineering
Dachuang Kehua's high-performance silicone sealants, based on polydimethylsiloxane (PDMS) technology, deliver unmatched protection for modern architectural facades:
Structural Glazing: Secure bonding for glass curtain wall systems
Weatherproof Joints: Durable sealing for glass and stone curtain walls
Technical Advantages:
Exceptional UV resistance
Temperature stability (-40°C to 150°C)
Strong adhesion to glass, metal, and stone substrates
Our advanced bonding solutions enable premium IGU systems that outperform conventional double glazing:
Industry-Leading Specifications:
U-values as low as 1.0 W/(m²·K)
Noise reduction up to 50 dB
Full compliance with EN 1279 & ASTM E2190 standards
Key Benefits:
Enhanced thermal and acoustic insulation
Lightweight structural design
Superior energy efficiency
Frost resistance for harsh climates
Meeting modern demands for energy-efficient, durable fenestration systems:
Critical Sealant Functions:
Waterproofing and airtight sealing
Thermal and acoustic insulation
Structural bonding between glass and metal frames
Material Advantages:
Excellent metal-glass adhesion (especially for aluminum alloys)
Weather and temperature resistance
Long-term durability under stress
Supporting China's green development initiatives with advanced sealing solutions:
Industry Challenges Addressed:
Weatherproofing against extreme conditions
Seismic and chemical resistance
Long-term performance maintenance
Our Solution Delivers:
Exceptional weather resistance
Elastic recovery after deformation
Stability in harsh environments
Compliance with green building standards
Technical Leadership: Cutting-edge formulations for demanding applications
Comprehensive Protection: From thermal stress to seismic activity
Quality Assurance: Meeting international performance standards
Sustainable Solutions: Supporting green construction initiatives
Engineer with Confidence - Partner with Dachuang Kehua for Advanced Construction Sealing Solutions
Standard: ASTM D1056-20
Test Protocol: 1,000 thermal cycles (-55°C to 125°C), 50% compression
Results:
DC800-015: 1.1%
DC800-020: 1.3%
DC800-025: 1.6%
DC800-030: 2.3%
DC800-035: 3.1%
DC800-042: 3.4%
DC800-045: 4.2%
DC800-050: 3.9%
DC800-055: 4.0%
Certification Body: SGS
Highlights: Exceptional long-term resilience and thermal stability across all grades.
Standard: GB/T 1695-2005
Results:
DC800-035: 3.0 kV/mm
DC800-042: 3.1 kV/mm
DC800-045: 3.1 kV/mm
Certification Body: SGS
Highlights: Superior insulation performance for high-voltage and sensitive electronics.
RoHS: Fully compliant with EU Directive 2011/65/EU and amendment (EU) 2015/863 (restricted substances below regulatory limits).
REACH: No SVHCs (Substances of Very High Concern) detected.
Halogen-Free: Undetectable levels of fluorine (F), chlorine (Cl), bromine (Br), and iodine (I).
Certification Body: SGS
Highlights: Eco-friendly, non-toxic, and safe for medical, consumer, and food-contact applications.
Standard: ASTM D1056-14
Test Protocol: 180° bend at -55°C for 24 hours
Results: No cracking or deformation
Highlights: Maintains flexibility and structural integrity in extreme cold-ideal for harsh environments.
Broad Temperature Resistance
Operating range: -55°C to 125°C
Stable performance over 1,000+ thermal cycles
Reliable Mechanical Strength
Compression set ≤ 4.2% (all variants)
Minimal fatigue under prolonged stress
Superior Electrical Insulation
Dielectric strength ≥ 3.0 kV/mm
Optimized for high-voltage and precision electronics
Full Environmental Compliance
Certified RoHS, REACH, and halogen-free
Safe for medical, automotive, and food-grade use
Customizable & Versatile
Available in grades DC800-015 to DC800-055
Adjustable thickness, hardness, and functional properties
Electronics: Shock-absorbing pads, EMI shielding seals
Automotive: Weather seals, vibration dampening components
Medical Devices: Biocompatible, non-toxic materials
Industrial Equipment: Durable gaskets, sealing systems
All certifications issued by SGS (globally recognized third-party testing).
Traceable test reports:
Compression Set: SUIN21080062XXMR_CN
Dielectric Strength: SHIN210805363XMR_CN
Environmental Compliance: SHAEC2116203002/4002
With internationally certified performance, superior material properties, and strict environmental compliance, Dacchuang Kehua's DC800 foamed silicone series is the ideal choice for high-reliability, safety-critical applications. We deliver innovative, sustainable, and high-performance silicone solutions tailored to industry demands.
Hangzhou Dachuang Kehua New Materials Co., Ltd. - Innovating Advanced Silicone Solutions
Hangzhou Dachuang Kehua New Materials Co., Ltd. is a national high-tech enterprise focused on the research, production, and sales of high-performance silicone materials. Headquartered in Hangzhou's Qingshanhu Science and Technology City-a key hub within China's National Science and Technology Innovation Corridor-the company thrives on cutting-edge R&D and collaboration with top research institutions. With a team of industry experts, Dachuang Kehua has built an integrated platform for innovation, manufacturing, and sales, driving advancements in silicone material applications.
Technology-Driven Innovation
Proprietary production processes for liquid/solid foamed silicone, thermal conductive materials, and potting compounds.
Breakthrough DC800 Series Liquid Foamed Silicone:
No external foaming agents required (eco-friendly).
Superior weather resistance, flame retardancy (UL94 V-0), and rebound performance.
Certified Excellence
ISO9001, IATF16949 (automotive standard).
Global compliance: UL/CUL, RoHS 2.0, REACH, SGS tested.
Industry-Specific Solutions
Tailored for new energy vehicles (EV batteries, charging piles), energy storage, 5G communications, and aerospace, offering:
Sealing (IP68), thermal management, shock absorption, and fireproofing.
1. Core Products
Foamed Silicone:
DC800 Series (low/medium/high density) - IP68 sealing, vibration damping, extreme temps (-55°C to 200°C).
DC900 Series (rigid foam) - Structural support, sound insulation.
Thermal Management:
DC10 Series pads & DC21 Series potting compounds - Lightweight heat dissipation for batteries.
Fireproof Materials:
DC400 Series ceramicized silicone - Thermal runaway protection.
High-Performance Composites:
DC600 Series (silicone + PTFE) - Chemical/corrosion resistance.
2. Key Industries Served
EV/Batteries: Cell cushioning, liquid cooling plate support, PACK sealing (IP68).
Energy Storage: Fireproof insulation, cabinet sealing (IP67).
5G/Electronics: EMI shielding, housing waterproofing.
Construction/Industrial: PV inverters (UL94 V-0), steel structure seals.
Advanced Testing Lab: 30+ performance tests (thermal, mechanical, flame resistance, etc.).
Automated Production: Precision mixing, vulcanization, and cutting for consistency.
Partnering with industry leaders like CATL, BYD, Huawei, and global players in new energy, energy storage, and telecom.
1. Are you a factory or trading company?
Yes, indeed! We are a dedicated factory specializing in the innovative development and application of cutting-edge polymer materials and high-end electronic adhesives.
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