| Customization: | Available |
|---|---|
| Material: | Organic Silicone |
| Application: | Household, Medical, Industrial, Agricultural |
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Solid silicone is a high-performance elastomer designed for superior durability, flexibility, and resistance to extreme environments. With its anti-static properties, exceptional thermal stability, and electrical insulation, this material is ideal for sensitive electronic, industrial, automotive, and medical applications where reliability is critical.
Static Dissipation - Minimizes electrostatic discharge (ESD) risks, protecting sensitive electronic components.
Extreme Temperature Resistance - Stable performance from -60°C to +230°C without deformation or loss of function.
Superior Insulation - Excellent dielectric properties for electrical safety in high-voltage environments.
Chemical & Fluid Resistance - Withstands oils, solvents, acids, and alkalis, ensuring longevity in harsh conditions.
Mechanical Strength & Flexibility - Maintains elasticity and tear resistance under repeated stress, perfect for dynamic sealing and cushioning.
UV, Ozone & Weather Resistance - Reliable outdoor performance, resisting degradation from sunlight and oxidation.
Smooth, Uniform Finish - Precision-manufactured sheets with consistent thickness for easy fabrication.
Customizable Options - Available in tailored sizes, colors, and durometers (hardness levels) to meet specific application needs.
KEY FEATURES
Superior Sealing & Gasketing Performance - Perfect for high-performance seals, gaskets, and O-rings that withstand leaks, pressure, and extreme conditions.
Precision Die-Cutting & Fabrication - Easily cut, stamped, or molded into custom shapes for fast prototyping and cost-effective production of complex designs.
Exceptional Durability & Longevity - Engineered for extended service life with outstanding resistance to wear, fatigue, and deformation, even under continuous stress.
Low Compression Set (<10%) - Maintains original shape and sealing force after repeated compression, ensuring reliability in dynamic applications.
Anti-Static & High-Temperature Resistant - Ideal for electronics, industrial, and automotive applications where static dissipation and heat resistance are critical.
UV & Ozone Resistant - Resists degradation from sunlight, oxidation, and outdoor exposure without cracking or hardening.
Wide Temperature Range (-60°C to +230°C) - Performs reliably in extreme cold and high-heat environments, suitable for aerospace, automotive, and industrial uses.
Chemical & Moisture Resistant - Withstands oils, acids, solvents, and water for durability in harsh conditions.
Flame-Retardant Options Available - Complies with UL94, ROHS, and other safety standards for fire-resistant applications.
Customizable Sizes & Colors - Tailored to meet your exact specifications for seamless integration into your projects.
Ideal for: Electronics shielding, industrial gaskets, automotive components, medical devices, and high-temperature insulation.
| Category | Item | Value |
|---|---|---|
| General Information | Place of Origin | China (Zhejiang) |
| Brand Name | Dachuang Kehua | |
| Model Number | Anti-static Foaming | |
| Processing Services | Moulding, Cutting, Die-Cutting, Lamination |
| Property | Specification |
|---|---|
| Hardness (Shore A) | 16-20 |
| Density | 0.6 g/cm³ |
| Thickness Range | 2-40 mm (custom options available) |
| Surface Texture | Grid pattern (standard) / Customizable |
| Cell Structure | Closed-cell (Obturator type) |
| Compression Set (22h @ 70°C) | ≤15% |
| Tensile Strength | >700 kPa |
| Elongation at Break | >150% |
| Tear Strength | ≥15 kN/m (density-dependent) |
| Recovery Rate | ≥98% after compression |
| Property | Specification |
|---|---|
| Thermal Conductivity | 0.06 W/m·K |
| Operating Temperature | -60°C to +250°C |
| Peak Temperature Resistance | Up to +250°C (short-term) |
| Electrical Resistivity | ≥10 Ω·cm (anti-static grades available) |
| Dielectric Strength | ≥20 kV/mm (thickness-dependent) |
| Flame Retardancy | Standard: Non-FR (custom FR grades optional) |
| Property | Specification |
|---|---|
| UV/Ozone Resistance | Excellent |
| Water Absorption | ≤1% |
| Chemical Resistance | Resists mild acids, bases, and solvents |
| Oil Resistance | Moderate (enhanced grades on request) |
| Weathering Resistance | Outstanding |
| Option | Capability |
|---|---|
| Machining | CNC, die-cutting, waterjet compatible |
| Colors | Custom (natural, grey, red, black, etc.) |
| Surface Treatments | Adhesive backing, fabric lamination |
| Formats | Sheets, rolls, gaskets, seals, die-cut parts |
| Certifications | RoHS, REACH, FDA (upon request) |
Base Material: High-purity silicone rubber (LSR or HTV)
Additives:
Curing agents (peroxide or platinum-based)
Reinforcing fillers (e.g., silica)
Flame retardants, colorants, UV stabilizers
Key Requirement: Compliance with RoHS, FDA, REACH, and industry-specific standards
Define hardness (Shore A), tensile strength, elongation, and thermal stability
Lab trials for:
Cure time/temperature optimization
Color consistency
Mechanical performance validation
Maintain a formulation database for traceability
Equipment: Internal mixers, two-roll mills, or twin-screw extruders
Critical Controls:
Precise additive dosing
Homogeneous dispersion
Degassing to eliminate trapped air
Viscosity & pot life monitoring
Process Options:
Compression Molding (for sheets, gaskets)
Injection Molding (complex geometries)
Extrusion (profiles, tubing)
Curing Parameters:
Temperature: 120-200°C
Pressure: 5-20 MPa
Time: 2-15 min (varies by thickness)
Secondary heat treatment (e.g., 4 hrs at 200°C) to enhance:
Crosslinking density
Thermal stability
Volatile removal (critical for medical/food-grade)
Cutting/Trimming: Die-cutting, CNC, laser, or waterjet
Surface Treatments: Plasma coating, adhesive lamination
Assembly: Bonding with metals/plastics (for multi-material parts)
Mechanical Tests: Hardness, tensile strength, compression set
Thermal Tests: TGA, DSC, heat aging resistance
Chemical Resistance: Oil, acid, solvent exposure
Dimensional Checks: Thickness, flatness, tolerances (±0.1mm)
Certifications: ISO 9001, ISO 13485, IATF 16949
Anti-static or vacuum-sealed packaging
Labeling: Batch #, manufacture date, shelf life
Storage: <30°C, 50% RH, away from direct sunlight
Records: Batch logs, QC reports, material certificates
ERP/MES Integration: Real-time tracking of production KPIs (yield rate, scrap rate)
Preventive Maintenance: Regular calibration of molds and presses
Operator Training: Standardized SOPs for consistency
Continuous Improvement: Root-cause analysis for defects (e.g., air traps, uneven curing)
Sustainability: Recycle trim waste into reusable feedstock
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Silicone base quality | Viscosity, purity, batch uniformity | Material CoA, viscosity meter |
| Foaming agent quality | Activation temperature, decomposition profile | DSC/TGA analysis |
| Additives | Functionality (curing agent, color, antistatic, etc.) | Visual, functional check, TDS review |
| Storage conditions | Proper labeling, shelf life, contamination-free | Warehouse audit |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Mixing uniformity | Homogeneity of compound | Visual check, small test mold |
| Degassing efficiency | Air bubble removal | Vacuum check, visual bubble count |
| Batch consistency | Color, viscosity, reactivity | Rheometer, rotational viscometer |
| Temperature control | Maintain ideal mix temp (esp. for LSR) | Digital thermometer |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Mold temperature | Consistent curing/foaming activation | Thermocouples, infrared sensors |
| Foaming uniformity | Consistent bubble size & distribution | Cross-section inspection |
| Cell structure | Closed-cell or open-cell confirmation | Microscopic or dye-penetration test |
| Curing completeness | Ensure full vulcanization | Solvent rub test, tensile strength check |
| Dimensional accuracy | Part dimensions, thickness uniformity | Vernier calipers, laser profile gauge |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Hardness | Shore A (typ. 16-20 for foamed silicone) | Shore A durometer (ASTM D2240) |
| Density | Confirm correct foaming level | Gravimetric method (ASTM D792) |
| Tensile strength | Tear resistance and stretch durability | Universal testing machine (ASTM D412) |
| Elongation | % elongation at break | Tensile test (ASTM D412) |
| Compression set | Permanent deformation after compression | ASTM D395 |
| Recovery rate | Bounce-back rate after deformation | Compression recovery test |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| UV resistance | Surface discoloration or degradation | UV chamber exposure (ASTM G154) |
| Water absorption | Measure weight increase after submersion | ASTM D570 |
| Chemical resistance | Resistance to oils, solvents, acids | Soak test in target chemical environment |
| Flame resistance | Self-extinguishing or not | UL94 or ASTM D635 (if applicable) |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Surface texture | Grid or smooth pattern quality | Visual / tactile inspection |
| Defects | Cracks, pinholes, inclusions | Visual inspection under light |
| Color uniformity | Consistent coloring across batch | Visual + colorimeter (optional) |
| Checkpoint | What to Check | Method / Standard |
|---|---|---|
| Traceability | Batch number, production date, operator log | Labeling + system records |
| Label accuracy | Specs, warning, certification labels | Checklist-based inspection |
| Packaging integrity | Damage, contamination, sealing | Drop test, vibration test (if needed) |
| Certifications | RoHS, REACH, FDA, etc. compliance | Third-party testing reports / CoC |
SPC (Statistical Process Control) charts
FMEA (Failure Mode and Effects Analysis)
Control Plans
First Article Inspection (FAI)
Process Capability Index (Cp, Cpk) monitoring
Internal Audits & ISO 9001/ISO 13485 compliance
Solid silicone is a high-performance elastomer renowned for its durability, flexibility, and resistance to extreme environments. Its excellent thermal stability, chemical resistance, and long-term reliability make it indispensable across multiple industries where precision sealing, insulation, and mechanical performance are critical.
Seals & Gaskets (Engine, transmission, battery housings)
Vibration Damping (Mounts, bushings, anti-noise components)
Cooling System Components (Hoses, O-rings, thermal pads)
EV Battery Protection (Insulation, flame-retardant barriers)
Keypads & Conductive Components (Tactile switches, EMI shielding)
Wire & Cable Insulation (High-voltage, heat-resistant coatings)
LED Encapsulation (Optical clarity, UV resistance)
Medical Seals & Valves (Syringes, pumps, respiratory devices)
Surgical Instruments (Grips, sterile components)
Wearable Devices (Skin-contact sensors, biocompatible parts)
O-Rings & Static Seals (Hydraulic systems, pneumatic equipment)
Mold Making & Tooling (High-temp resistant patterns)
Conveyor Belts & Rollers (Abrasion-resistant surfaces)
Kitchenware & Bakeware (Non-stick molds, food-grade seals)
Sporting Goods (Dive masks, waterproof seals)
Consumer Electronics (Waterproof gaskets for smart devices)
Solar Panel Sealing (Weatherproof junction box seals)
Transformer & Electrical Insulation (High-dielectric-strength components)
Oil & Gas Seals (Chemical-resistant gaskets for pipelines)
Standard: ASTM D1056-20
Test Protocol: 1000 thermal cycles (-55°C to 125°C), 50% compression
Results:
DC800-015: 1.1%
DC800-020: 1.3%
DC800-025: 1.6%
DC800-030: 2.3%
DC800-035: 3.1%
DC800-042: 3.4%
DC800-045: 4.2%
DC800-050: 3.9%
DC800-055: 4.0%
Certification Body: SGS
Highlights: Demonstrates outstanding long-term resilience and thermal stability across the full series.
Standard: GB/T 1695-2005
Results:
DC800-035: 3.0 kV/mm
DC800-042: 3.1 kV/mm
DC800-045: 3.1 kV/mm
Certification Body: SGS
Highlights: Ensures excellent insulation properties for high-voltage and sensitive electronic applications.
RoHS: Fully compliant with EU Directive 2011/65/EU and its amendment (EU) 2015/863; all restricted substances within regulatory thresholds.
REACH: No SVHCs (Substances of Very High Concern) detected.
Halogen-Free: Non-detectable levels of fluorine (F), chlorine (Cl), bromine (Br), and iodine (I).
Certification Body: SGS
Highlights: Environmentally friendly and non-toxic; suitable for applications requiring strict material safety.
Standard: ASTM D1056-14
Test Protocol: 180° bend at -55°C for 24 hours
Results: No visible cracking or deformation
Highlights: Maintains flexibility and integrity in extremely low temperatures, ideal for cold-environment applications.
Broad Temperature Resistance
Operational range: -55°C to 125°C
Maintains stable performance across 1000 thermal cycles
Reliable Mechanical Strength
Compression set ≤ 4.2% across all variants
Resilient with minimal long-term fatigue
Superior Electrical Insulation
Dielectric strength ≥ 3.0 kV/mm
Optimized for sensitive electronic insulation needs
Full Environmental Certification
Certified RoHS, REACH, and halogen-free
Suitable for medical, consumer, and food-grade applications
Customizable & Versatile Product Line
Available in grades from DC800-015 to DC800-055
Customizable in thickness, hardness, and functional attributes
Electronics: Shock-absorbing pads, EMI shielding seals
Automotive: Weather seals, vibration dampening components
Medical Devices: Eco-safe materials for sensitive applications
Industrial Equipment: Durable gaskets and sealing systems
All certifications are issued by SGS, a globally recognized third-party testing body.
Traceable test reports include:
Compression Set: SUIN21080062XXMR_CN
Dielectric Strength: SHIN210805363XMR_CN
Environmental Compliance: SHAEC2116203002/4002
With a robust foundation of international certifications and tested performance metrics, Dacchuang Kehua's DC800 foamed silicone series is an ideal material choice for high-reliability and safety-critical applications. We remain committed to delivering innovative, environmentally conscious, and high-performance silicone solutions.
Hangzhou Dachuang Kehua New Materials Co., Ltd. - Pioneering Advanced Silicone Material Solutions
Hangzhou Dachuang Kehua New Materials Co., Ltd. is a leading national high-tech enterprise specializing in the R&D, production, and sales of high-performance silicone materials. Headquartered in the Qingshanhu Science and Technology City in Hangzhou, Zhejiang-an integral part of China's National Science and Technology Innovation Corridor-the company is driven by technological innovation. With a dedicated team of industry experts, Dachuang Kehua has developed a comprehensive platform encompassing R&D, manufacturing, and sales. The company collaborates with top research institutions, establishing joint laboratories that push the boundaries of silicone material applications and industrialization.
Technological Leadership
Innovative production processes and equipment, offering a diverse range of products, including liquid/solid foamed silicone, thermal conductive materials, and potting compounds.
The revolutionary DC800 Series Liquid Foamed Silicone technology requires no external foaming agents, is eco-friendly, and boasts superior weather resistance, flame retardancy, and rebound performance.
Industry-Leading Certifications
Quality management systems: ISO9001, IATF16949 (automotive industry standard).
Global certifications: UL/CUL UL157, EU RoHS 2.0, REACH, and SGS comprehensive testing.
Tailored Solutions for Diverse Industries
Products are designed to meet the needs of high-end industries such as new energy vehicles, energy storage, 5G communications, and aerospace, providing sealing, thermal conduction, cushioning, and fireproofing solutions.
Foamed Silicone: DC800 Series (low/medium/high density), DC900 Series (rigid foam), featuring IP68 sealing, shock absorption, sound insulation, and extreme temperature resistance (-55°C to 200°C).
Thermal Conductive Materials: DC10 Series thermal pads, DC21 Series potting compounds, ideal for lightweighting and heat dissipation in battery packs.
Fireproof Materials: DC400 Series ceramicized silicone rubber, designed for thermal runaway protection.
Specialty Composites: DC600 Series (foamed silicone + PTFE), offering resistance to corrosion and chemicals.
New Energy Vehicles:
Power battery PACK sealing (IP68), liquid cooling plate support, cell cushioning (absorbing expansion stress).
Charging pile waterproofing/dustproofing (IP68), pouch cell spacers.
Energy Storage Systems: Liquid-cooled cabinet sealing (IP67), cell fireproofing/insulation (ceramicized silicone).
5G Communications: Equipment housing sealing, EMI shielding, and aging resistance.
Construction & Industry: Steel structure sealing strips, photovoltaic inverters (IP67, UL94 V-0 flame retardant).
Laboratory Capabilities:
Over 30 performance tests, including mechanical properties, aging, salt spray, flammability, and electrical testing.
Advanced equipment: Universal tensile testers, thermal conductivity meters, environmental chambers, and more.
Manufacturing Process: Fully automated mixing, vulcanization, cutting, and laminating processes ensure consistent product quality.
Dachuang Kehua serves global leaders in new energy vehicles (batteries, charging piles), energy storage, rail transit, and consumer electronics, providing high-performance material solutions to industry giants such as CATL, BYD, and Huawei.
With the mission of "Empowering Industrial Upgrades Through Material Science," Dachuang Kehua is committed to continuous innovation, aiming to establish itself as a global leader in silicone materials and contribute to the sustainable development of green energy and smart manufacturing.
We specialize in high-performance solid silicone sheets, including:
Anti-static solid silicone sheets (DC Series)
High-temperature resistant insulating sheets (up to 300°C+)
Flame-retardant & ceramicized silicone (DC400 Series)
Custom composites (silicone/PTFE blends for specialized needs)
Ideal for EMI shielding, electrical insulation, and thermal management in harsh environments.
Our anti-static, heat-resistant silicone sheets are critical for:
Electronics & Aerospace: Static-sensitive components, PCB insulation.
Energy & EV: Battery insulation, charging pile protection.
5G & Telecom: EMI shielding, weatherproof enclosures.
Industrial Equipment: High-temperature gaskets, seals, and liners.
Anti-static properties (10^6-10^9 Ω/sq surface resistance).
Extreme heat resistance (-60°C to +300°C stability).
Custom thickness (0.5-50mm), sizes, and colors.
UL94 V-0 flame retardancy & RoHS compliance.
ISO9001, IATF16949, UL/CUL, RoHS, REACH.
Rigorous testing for:
Dielectric strength (>20 kV/mm).
Thermal conductivity/insulation.
Aging resistance (UV, ozone, salt spray).
Tailor-made for your requirements:
Hardness (20-80 Shore A).
Color matching (Pantone/RAL codes).
Pre-cut shapes or rolls.
Supplying CATL, BYD, Huawei, and global OEMs for mission-critical applications.
Website: foamedsilicone.en.made-in-china.com
Address: Shunyang Industrial Park, Qingshanhu Science City, Hangzhou
Services: Prototyping, bulk orders, technical support.
Precision-engineered solid silicone for demanding environments.
Fast turnaround on custom orders.
End-to-end testing ensures reliability.
Let's discuss your project - where performance meets customization!
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